Preparatory Steps:
Clean debris.
Using a 19 mm wrench, remove the plug and regulator valve.
Clean and inspect the bore and regulator valve before assembly.
CAUTION: In order to regulate the oil pressure, the valve must move freely in the bore
Install the regulator and spring. Torque Value: 80 N•m [60 ft-lb]
75-80 mm and 90-95 mm wrenches Clean the area around the fuel filter head. Remove the filter. Clean the gasket surface of the filter head. Fill the new filter with clean fuel and lubricate the filter gasket with clean lubricating oil. CAUTION: Mechanical tightening will distort the threads, filter element seal or filter can. …
Controlled venting is provided at the injection pump through the fuel drain manifold. Small amounts of air introduced by changing the filters or injection pump supply line will be vented automatically, if the fuel filter is changed in accordance with the instructions. No manual bleeding of fuel lines is required. NOTE: Manual bleeding is required if:…
Air Crossover Tube – Replacement With an 8 mm wrench or screwdriver, loosen the hose clamps and position the hose so the crossover tube can be removed. Use new hose and clamps as required to install the crossover tube. Torque Value: 8 N•m [71 in-lb]
Purpose:To determine if the PCM has detected any historical or intermittent fault conditions that would cause a hard start/no start symptom. The condition that caused a continuous DTC may no longer exist. Recommended Procedure: Perform the necessary vehicle preparation and visual inspection. Connect the OBDII Scan Tool / Tester to the DLC under the dash….
Warm it up Diesel engines clatter when they are cold. This is because diesel engines rely on the heat generated by compressing air in the cylinders in the engine for the diesel to ignite, with a cold block and cold air, combustion is not very efficient. When you start a diesel engine for the first…
WARNING Personal injury can result from a fan blade failure. Never pull or pry on the fan. This can damage the fan blade(s) and cause fan failure. NOTE: Rotate the crankshaft by using the engine barring gear. Cooling Fan Inspection A visual inspection of the cooling fan is required daily. Check for cracks, loose rivets, and…
