Engine Cranks But Will Not Start (No Smoke From Exhaust)

CauseCorrection
Incorrect Starting ProcedureRefer to “The Starting Procedure Matrix“.
OK
No Fuel in TankAdd fuel.
OK
Electric or Manual Fuel Shutdown Not OpenCheck for loose wires and verify that the solenoid is functioning. Check to be sure the manual shut-off lever is in the “Run” position.
OK
If the condition occurs during initial start, following an extended period of non-use or replacement of a fuel system component, air is in the fuel systemBleed fuel system.
OK
If previous engine operation had been normal, injection pump not getting fuelLoosen bleed plug at the filter head end. Operate the hand primer on the lift pump to check for fuel. Clean / replace lift pump, if necessary.
OK
Fuel Drain BackVerify fuel return line is plumbed to the bottom of the fuel tank.
OK
Malfunctioning Fuel Return Overflow ValveCheck / replace fuel return overflow valve.
OK
Fuel Filter Plugged with Water or Other ContaminationDrain fuel-water seperator or replace fuel filter.
OK
Worn or Malfunctioning Injection PumpLoosen the high pressure line at two injectors and visually check fuel delivery while cranking the engine. Replace injection pump, if fuel is not being delivered.
OK
Injection Pump Timing IncorrectCheck the injection pump timing.
OK

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5 Comments

  1. 2003 gti 2003 1.9 diesel timing belt jumped gears and replaced it and checked timing car stopped running . replaced with new belt and doulb checked timing is all good. there is fuel at the injectors when bleed lots of pressure but not much smoke at tail pipe and car will not start. need advise to get it started

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